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Custom Brass Insert
Product Details:
- Material BRASS
- Size MULTI
- Product Type Custom Brass Insert
- Type Custom Brass Insert
- CNC Machining Yes
- Diameter Varies as per requirement
- Tolerance 0.02 mm
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Custom Brass Insert Price And Quantity
- 1200.0 INR/Kilograms
- 1000 Kilograms
Custom Brass Insert Product Specifications
- BRASS
- Custom Brass Insert
- Other
- 0.02 mm
- Varies as per requirement
- MULTI
- Other
- Yes
- Custom Brass Insert
- -20C to +120C
- ISO, DIN, or As per custom specification
- Metric, UNC, UNF, BSP, or Custom
- Custom as per drawing
- High Grade Brass
- Yes
- Natural, Nickel Plated, Chrome Plated, or As specified
- Press-In, Ultrasonic, Molded-In, or Screw-fit
- Plastic, Wood, PPR, CPVC, Electric devices, Automotive parts
- Poly bag, Box, or as required
Custom Brass Insert Trade Information
- Cash in Advance (CID)
- 5000 Kilograms Per Month
- 2 Week
- Sample costs shipping and taxes has to be paid by the buyer
- Middle East, Africa, Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe
- All India
Product Description
Custom brass inserts are bespoke fastening solutions designed to meet specific engineering challenges that off-the-shelf hardware cannot address. When a project involves unique geometries, non-standard thread pitches, or extreme environmental requirements, a custom-machined insert ensures that the fastening point is perfectly optimized for the host material and the intended mechanical load.
Beyond Standard Specifications
While standard inserts follow common catalogs, "Custom" inserts allow engineers to manipulate every physical attribute:
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Specialized Dimensions: Extra-long bodies for deep engagement in thick materials or ultra-short profiles for thin-walled electronics.
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Unique Threading: Custom internal threads (such as multi-start threads, left-hand threads, or non-standard pitches) designed to match proprietary bolts or specialized adjustment screws.
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Aggressive Geometries: Custom-designed "barb" or "fin" profiles specifically engineered for unconventional materials like carbon fiber, glass-filled nylons, or recycled composites.
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Integrated Features: Inserts can be designed with integrated washers, electrical terminals, or "hex" flats to allow for manual wrench tightening.
Material Tailoring
Custom inserts are not limited to standard C360 brass. Depending on the application, they can be manufactured from:
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Lead-Free Brass: For compliance with strict environmental regulations in the food, beverage, and toy industries.
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High-Tensile Alloys: For applications requiring the strength of steel with the non-corrosive properties of brass.
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Plated Finishes: Custom plating such as Nickel, Tin, or Chrome can be applied to enhance conductivity, prevent galvanic corrosion with aluminum parts, or provide a specific aesthetic finish.
Collaborative Engineering and Prototyping
The development of a custom insert often involves Dfm (Design for Manufacturing) collaboration. Using high-precision CNC Swiss turning, manufacturers can produce prototypes that allow for real-world testing of torque and pull-out strength. This ensures that the final mass-produced component is perfectly "tuned" to the specific density and elasticity of the user's plastic or composite housing.
Specialized Applications
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High-End Audio: Gold-plated inserts for signal-pure speaker terminations.
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Defense & Aerospace: Specialized inserts for lightweight, flight-certified drone housings.
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High-Speed Automation: Symmetrical, "double-ended" inserts designed for high-speed vibratory bowl feeders.
Wide Application Range
Our custom brass inserts are designed for compatibility with various materials, including plastics, woods, PPR, CPVC, automotive, and electric components. Adaptable sizes, thread types, and finishes make them ideal for both industrial and commercial sectors, ensuring secure and durable fastening solutions whenever high performance is required.
Precision Manufacturing
Utilizing CNC machining, our manufacturing process guarantees stringent tolerances up to 0.02 mm. We accommodate custom specifications, adhering to international standards like ISO and DIN, or producing inserts according to your unique drawing requirements. This precision ensures reliable fit and long-term durability in every application.
Durability and Resistance
Every brass insert is designed with intrinsic corrosion resistance, ensuring they remain effective even in challenging environments. The range of plating options, from natural to nickel and chrome finishes, adds further protection. Capable of withstanding temperatures between -20C and +120C, these inserts are built for longevity.
FAQ's of Custom Brass Insert:
Q: How are custom brass inserts typically installed?
A: Custom brass inserts can be installed using press-in, ultrasonic, molded-in, or screw-fit techniques, depending on the material and application. The specific method is chosen based on your requirements and the substrates involved.Q: What materials and finish options are available for these brass inserts?
A: The inserts are manufactured using high-quality brass and can be supplied with natural, nickel plated, chrome plated finishes, or any other specified coating to enhance corrosion resistance and appearance.Q: When should I use a brass insert in my application?
A: Brass inserts are ideal when you need strong, repeatable threads in materials like plastic, wood, PPR, and CPVC, or within electric and automotive assemblies. They provide reliable performance in demanding environments and strengthen mounting points.Q: Where are these custom brass inserts commonly utilized?
A: They are widely used in automotive parts, electronic devices, plastic and wood assemblies, plumbing systems, and various other components where long-lasting threaded fastening is required.Q: What is the typical process for manufacturing custom brass inserts?
A: Our inserts are produced using advanced CNC machining, adhering to stringent standards such as ISO and DIN. Each insert is customized for size, thread type, and finish as per your drawings or custom specifications.Q: How does using brass inserts benefit my products?
A: Brass inserts enhance product durability by providing robust, corrosion-resistant threads, preventing wear and stripping in softer materials. They enable repeated assembly/disassembly and improve overall product longevity.
Price:
- 50
- 100
- 200
- 250
- 500
- 1000+
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Contact Details
GST : 24ADNPD2847G1ZO
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