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brass Long Body Insert
Product Details:
- Size MULTI
- Material BRASS
- Product Type brass Long Body Insert
- Type Brass Long Body Insert
- CNC Machining Yes
- Diameter Custom (Typically M6 to M16)
- Tolerance 0.05 mm
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brass Long Body Insert Price And Quantity
- 1100.0 INR/Kilograms
- 1000 Kilograms
brass Long Body Insert Product Specifications
- Custom (Typically M6 to M16)
- brass Long Body Insert
- Yes
- Brass Long Body Insert
- 0.05 mm
- BRASS
- Other
- Other
- MULTI
- Natural, Nickel or Chrome Plated
- RoHS Compliant
- Custom (Typically 25 mm to 80 mm)
- Plastic or metal assembly, Pipe fitting
- Excellent
- Press-fit or screw-in
- -20C to 120C
- High grade brass
- Metric/BSP/Custom as per requirement
brass Long Body Insert Trade Information
- Cash in Advance (CID)
- 5000 Kilograms Per Month
- 2 Week
- Sample costs shipping and taxes has to be paid by the buyer
- Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa
- All India
Product Description
A brass long-body insert is an extended-length threaded fastener designed for applications requiring maximum load-bearing capacity and superior pull-out resistance. While standard inserts are optimized for thin-walled enclosures, the long-body variant utilizes a greater surface area to distribute mechanical stress deep into the host material, making it the preferred choice for heavy-duty structural assemblies in plastics and composites.
Enhanced Mechanical Stability
The defining characteristic of a long-body insert is its high length-to-diameter ratio. This extended geometry provides several critical engineering advantages:
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Increased Shear Surface: By engaging more material along the vertical axis, the insert can withstand significantly higher axial loads (pulling force) before the plastic boss fails.
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Superior Torque Resistance: The increased longitudinal surface area, combined with multiple bands of knurling, ensures the insert remains stationary even when high-torque power tools are used for assembly.
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Deep Thread Engagement: Longer internal threads allow for the use of longer bolts, ensuring that the fastener itself does not strip under high tension or vibration.
Technical Design Features
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Multi-Band Knurling: Unlike short inserts that may have a single knurl pattern, long-body versions often feature multiple sections of opposing diagonal or diamond knurls separated by deep grooves (undercuts).
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Straight Pilot/Lead: A precision-machined pilot at the base ensures that the long insert remains perfectly perpendicular during installation, preventing "tilting" which is a common risk with extended fasteners.
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Material: Usually manufactured from C36000 Free-Cutting Brass to ensure rapid heat transfer during thermal installation.
Primary Applications
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Automotive Structural Parts: Securing heavy components to intake manifolds, battery housings, and under-the-hood enclosures.
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Industrial Machinery: Providing durable mounting points in thick-walled fiberglass or reinforced resin housings.
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Aerospace Interiors: Used in composite panels where high-vibration resistance and structural integrity are mandatory.
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Heavy-Duty Power Tools: Mounting motors and internal gears within glass-filled nylon housings.
Installation Considerations
Due to their length, these inserts are most effectively installed using heat-set or ultrasonic methods. The extra length requires a longer heating cycle to ensure the plastic melts uniformly along the entire body. For best results, the receiving boss should be designed with a slightly deeper hole than the insert length to allow for displaced material to settle at the bottom without affecting the flush-mount finish.
Versatile Assembly Applications
The Brass Long Body Insert is engineered for seamless integration into both plastic and metal assemblies, making it exceptionally versatile across industries. Its robust corrosion resistance and high operating temperature range allow it to perform reliably in demanding environments. Multiple installation methods and thread types make it suitable for varied pipe fitting and structural applications.
Precision Engineering and Customization
Each insert is CNC-machined, ensuring high precision and a tight tolerance of 0.05 mm. With customizable lengths (25 mm-80 mm) and diameters (M6-M16), these inserts can be tailored to specific project requirements. Whether for standard or unique assembly needs, their adaptable finish options and thread types provide bespoke solutions for manufacturers or project designers.
FAQ's of brass Long Body Insert:
Q: How is the Brass Long Body Insert installed in assemblies?
A: This insert can be installed using either a press-fit or screw-in method, depending on the requirements of your application. The choice of installation method allows for secure and stable connections within both plastic and metal assemblies.Q: What applications are suitable for Brass Long Body Inserts?
A: These inserts are ideal for use in plastic or metal assemblies, including pipe fittings and custom component integrations. Their robust construction and excellent corrosion resistance make them suitable for both industrial and domestic environments.Q: When should I choose a specific finish for my Brass Long Body Insert?
A: The choice of finish-natural, nickel, or chrome-plated-depends on your aesthetic preference and environmental conditions. Nickel and chrome finishes provide enhanced surface durability and increased resistance to corrosion, which is beneficial for harsh environments.Q: Where are Brass Long Body Inserts typically used?
A: They are commonly utilized in manufacturing, construction, automotive, electronics, and plumbing industries. Their versatility and range of custom options make them a reliable choice for both residential and commercial projects.Q: What is the process for customizing these inserts?
A: Customization involves specifying your desired length (25 mm-80 mm), diameter (M6-M16), thread type (Metric/BSP/Custom), and finish. Advanced CNC machining ensures precise conformity to your requirements while maintaining strict tolerance levels for quality and fit.Q: What are the main benefits of using Brass Long Body Inserts?
A: These inserts offer superior corrosion resistance, a wide operating temperature range, and compatibility with various assembly methods. Their customization options and compliance with RoHS standards make them a practical and environmentally friendly solution for durable assembly work.
Price:
- 50
- 100
- 200
- 250
- 500
- 1000+
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