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BRASS Electrical Insert BRASS Electrical Insert
BRASS Electrical Insert
BRASS Electrical Insert

BRASS Electrical Insert

1150.0 INR/Kilograms

Product Details:

  • Product Type BRASS Electrical Insert
  • Size MULTI
  • Material BRASS
  • Type Electrical Insert
  • CNC Machining Yes
  • Diameter 12 mm
  • Tolerance 0.02 mm
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BRASS Electrical Insert Price And Quantity

  • 1150.0 INR/Kilograms
  • 1000 Kilograms

BRASS Electrical Insert Product Specifications

  • Yes
  • Other
  • BRASS Electrical Insert
  • BRASS
  • MULTI
  • 12 mm
  • 0.02 mm
  • Electrical Insert
  • Other
  • Press-Fit or Molded-In
  • Yes
  • Brass
  • 25 mm
  • Electrical Fittings, Plastic Mouldings
  • Metric, BSP, NPT (Customized on Request)
  • Natural, Nickel Plated, Chrome Plated

BRASS Electrical Insert Trade Information

  • Cash in Advance (CID)
  • 5000 Kilograms Per Month
  • 2 Week
  • Sample costs shipping and taxes has to be paid by the buyer
  • Africa, Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East
  • All India

Product Description

Brass electrical inserts are specialized conductive fasteners designed to provide both mechanical structural integrity and a reliable electrical path within an assembly. In the electrical and electronics industries, these inserts are the primary method for creating secure "termination points" in non-conductive plastic housings, such as switchgear, junction boxes, and consumer electronics.

Superior Conductivity and Material Logic

The selection of brass (typically High-Conductivity Grade C360 or CZ121) is driven by its excellent electrical properties. Brass serves as an ideal bridge between the mechanical requirements of a fastener and the electrical requirements of a circuit.

  • Low Resistance: Brass ensures minimal voltage drop and heat generation at the connection point, which is critical for high-current applications.

  • Non-Magnetic: Unlike steel, brass does not interfere with electromagnetic fields, making these inserts essential for sensitive sensors, transformers, and communication devices.

  • Corrosion Resistance: The natural patina of brass protects the connection from oxidation, ensuring long-term conductivity even in humid or industrial environments.

Design for Electrical Integrity

Electrical inserts often feature specific geometries to handle the unique stresses of power distribution:

  • Large Surface Area: Many electrical inserts have a wide flange or a larger body diameter to increase the contact area between the insert and the wire terminal or busbar.

  • Heavy-Duty Threads: Since electrical connections must be tight to prevent arcing, these inserts are built with robust internal threads that can withstand high clamping torques without stripping.

  • Knurled Exterior: Aggressive diamond or helical knurling ensures the insert stays perfectly seated when the terminal screw is tightened, preventing "spin-out" during installation.

Key Applications

  • Industrial Switchgear: Providing terminal points for heavy-gauge wiring in circuit breakers and panelboards.

  • Power Tools: Securing internal motor leads and cord strain reliefs within plastic housings.

  • Renewable Energy: Used in solar inverter housings and battery storage systems for secure grounding and power distribution.

  • Home Appliances: Integrated into plugs, sockets, and internal control boards to manage power delivery.



High-Performance Brass Electrical Inserts

Engineered for reliability and versatility, our brass electrical inserts deliver outstanding corrosion resistance and precision. Suitable for electrical fittings and plastic mouldings, the inserts are available in a variety of thread types and finishes to meet specialized requirements. Manufactured by advanced CNC machining, these inserts meet stringent tolerance standards, ensuring a perfect fit and long-term performance.


Custom Solutions for Diverse Applications

Whether you require metric, BSP, or NPT threads, our brass inserts can be tailored to your individual specifications. Custom lengths, finishes, and sizes mean each insert integrates seamlessly into your project. Proven for electrical and moulding applications, their robust construction and corrosion resistance make them a trusted component in demanding environments.

FAQ's of BRASS Electrical Insert:


Q: How are the BRASS Electrical Inserts typically installed?

A: BRASS Electrical Inserts can be installed using press-fit methods or molded-in during the manufacturing of plastic components. Both installation methods ensure a firm and durable integration with the host material.

Q: What types of finishes and thread types are available for customization?

A: The inserts are offered in natural, nickel-plated, and chrome-plated finishes. Thread types include Metric, BSP, and NPT, and can be customized upon request to match your specific application requirements.

Q: When should I use a brass electrical insert instead of other materials?

A: Brass inserts are ideal when you require enhanced corrosion resistance, precision machining, and reliable conductivity in electrical applications, especially where durability and long-term performance are essential.

Q: Where can these brass inserts be used effectively?

A: They are commonly used in electrical fittings and plastic mouldings, making them suitable for use in electrical devices, circuit boards, appliance housings, and other applications needing secure, threaded connections.

Q: What is the manufacturing process of these inserts?

A: These electrical inserts are manufactured using CNC machining, which allows for precise component dimensions and a tight tolerance of 0.02 mm. This ensures a high level of consistency and performance in all produced inserts.

Q: How does the brass material benefit the application?

A: Brass provides excellent mechanical strength and corrosion resistance, making it well-suited for environments where electrical safety and longevity are critical. Its natural conductivity also supports efficient electrical connections.

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