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brass Thin Wall Insert
Product Details:
- Material BRASS
- Product Type brass Thin Wall Insert
- Size MULTI
- Type Thin Wall Insert
- CNC Machining Yes
- Diameter Available from 3mm to 20mm
- Tolerance 0.05 mm
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brass Thin Wall Insert Price And Quantity
- 1150.0 INR/Kilograms
- 1000 Kilograms
brass Thin Wall Insert Product Specifications
- Thin Wall Insert
- Yes
- BRASS
- brass Thin Wall Insert
- Available from 3mm to 20mm
- Other
- Other
- 0.05 mm
- MULTI
- High-Grade Brass
- Custom as per drawing or sample
- 80-120 HV
- Customizable as per requirement
- Natural, Nickel Plated or Tin Plated
- Metric, BSP, or as required
- Plastic, Wood, and Metal Assemblies
- Yes
- -20C to +120C
- Ultrasonic, Heat or Push fit
brass Thin Wall Insert Trade Information
- Cash in Advance (CID)
- 5000 Kilograms Per Month
- 2 Week
- Sample costs shipping and taxes has to be paid by the buyer
- Western Europe, Africa, Asia, Australia, Central America, North America, South America, Eastern Europe, Middle East
- All India
Product Description
Brass thin wall inserts are specialized fasteners engineered for applications where space is at a premium or where the host material has a narrow cross-section. While standard inserts require a significant "boss" (the plastic wall surrounding the hole) to prevent cracking, thin wall inserts feature a reduced outer diameter. This allow engineers to place threaded points closer to the edge of a part or in compact housings without sacrificing structural integrity.
Design and Geometry
The defining characteristic of a thin wall insert is its minimal wall thickness. To compensate for the reduced surface area, these inserts often utilize highly specialized knurling patterns. Because there is less material to grip, the knurlstypically a fine diamond or straight patternare designed to maximize "bite" into the host material. This ensures that even with a smaller footprint, the insert maintains high torque-out and pull-out resistance.
Benefits of Brass Construction
Using brass (specifically C36000) is particularly advantageous for thin wall designs. Brass provides excellent strength-to-weight ratios and, more importantly, superior thermal conductivity. In thin-walled plastic bosses, heat management is critical during installation. Brass allows for rapid, controlled heat transfer during thermal staking, melting the plastic just enough to create a bond without overheating and weakening the thin surrounding wall.
Key Applications
Thin wall inserts are essential in the push toward miniaturization in modern industry:
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Handheld Electronics: Used in smartphones, tablets, and remote controls where internal space is extremely restricted.
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Medical Devices: Ideal for compact diagnostic equipment and wearable health monitors.
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Aerospace: Providing lightweight, space-saving threading in carbon fiber or composite panels.
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Automotive Sensors: Securing small sensors within tight engine compartments or door assemblies.
In summary, brass thin wall inserts provide a high-performance threading solution for compact designs. They allow manufacturers to maintain the benefits of metal-to-metal fastening in increasingly smaller and more complex assemblies.
Precision Engineering for Reliable Assembly
Our brass thin wall inserts are crafted to meet tailored engineering specifications, providing robust fastening solutions for multiple substrates, including plastic, wood, and metal. These inserts are manufactured using advanced CNC machining processes to achieve consistent tolerance and dimensional accuracy, ensuring a dependable fit in a wide range of assemblies.
Flexible Customization and Superior Finish
Choose from a variety of finishes-natural, nickel plated, or tin plated-and select the exact dimensions you require, thanks to our customizable production. Our commitment to quality means that each insert offers high corrosion resistance, making them well-suited for both indoor and outdoor applications.
FAQ's of brass Thin Wall Insert:
Q: How are brass thin wall inserts installed in assemblies?
A: Brass thin wall inserts can be installed using ultrasonic, heat, or push fit techniques, depending on the application material and required pull-out strength. The selected method ensures a secure and durable connection in plastic, wood, or metal assemblies.Q: What are the benefits of using these inserts in plastic, wood, or metal?
A: These brass inserts enhance anchoring strength, prevent thread stripping and wear, and provide reliable, reusable threads. Their corrosion-resistant properties make them ideal for high-moisture or demanding environments.Q: When should I choose a tin, nickel, or natural surface finish?
A: Tin and nickel plating are recommended for increased corrosion resistance or for applications requiring enhanced electrical conductivity. The natural finish is suitable for general-purpose uses where additional protective layers are not necessary.Q: What customization options are available for size and thread type?
A: Our inserts are available with custom diameters ranging from 3mm to 20mm and lengths as specified by your requirements. Thread types can be metric, BSP, or tailored to fit your specific application.Q: Where can these inserts be used most effectively?
A: Brass thin wall inserts are versatile and suitable for use in furniture manufacturing, electronic enclosures, automotive parts, and any plastic, wood, or metal assembly requiring strong, reliable insert threads.Q: What is the process followed to ensure quality and precision in manufacturing?
A: We utilize advanced CNC machining along with strict quality controls to maintain a tolerance of 0.05 mm, ensuring each insert exceeds performance expectations and fits perfectly as per your drawing or sample.Q: What level of hardness and temperature resistance do these inserts provide?
A: With a hardness rating of 80-120 HV and operating range from -20C to +120C, our inserts maintain structural integrity and performance under various environmental conditions.
Price:
- 50
- 100
- 200
- 250
- 500
- 1000+
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Contact Details
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