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CNC Brass Insert
Product Details:
- Product Type CNC Brass Insert
- Material BRASS
- Size MULTI
- Type Brass Insert
- CNC Machining Yes
- Diameter 6 mm to 20 mm
- Tolerance 0.02 mm
- Click to View more
CNC Brass Insert Price And Quantity
- 1100.0 INR/Kilograms
- 1000 Kilograms
CNC Brass Insert Product Specifications
- Brass Insert
- MULTI
- BRASS
- Yes
- 6 mm to 20 mm
- CNC Brass Insert
- 0.02 mm
- Other
- Other
- Customizable as per requirement
- Metric, UNC, UNF as required
- High Grade Brass
- Precision CNC Turning
- Plastic Moulding, Electronics, Electricals
- 35-80 HRB
- Natural, Nickel Plated, or Custom
- Yes
CNC Brass Insert Trade Information
- Cash in Advance (CID)
- 5000 Kilograms Per Month
- 2 Week
- Sample costs shipping and taxes has to be paid by the buyer
- Asia, Australia, Central America, North America, South America, Middle East, Africa, Eastern Europe, Western Europe
- All India
Product Description
CNC (Computer Numerical Control) brass inserts represent the pinnacle of precision in the fastening industry. Unlike standard high-volume inserts that may be cold-headed or cast, CNC-machined variants are turned from high-quality brass rods (typically Grade 360 or CZ121). This subtractive manufacturing process ensures unmatched dimensional accuracy, sharper knurling patterns, and superior thread integrity.
Precision Engineering and Tolerances
The primary advantage of CNC machining is the ability to maintain incredibly tight tolerances, often within 0.01mm. This precision is vital for automated assembly lines where consistency is required to prevent machine jamming. CNC lathes allow for complex geometries, including:
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Undercuts and Grooves: For enhanced pull-out resistance in high-stress applications.
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Pilot Ends: Smooth, unthreaded leads that ensure the insert remains perfectly vertical during heat or ultrasonic installation.
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Custom Flanges: Large heads that provide a greater load-bearing surface or act as an electrical contact point.
Superior Knurling Patterns
While basic inserts often feature simple straight knurls, CNC machining allows for diamond, helical, and opposed-angle knurling. These intricate patterns maximize the surface area in contact with the host material. When installed in plastic or resin, the material flows into these machined recesses, creating a "mechanical interlock" that is far stronger than the bond provided by non-machined alternatives.
Applications in High-Tech Industries
Due to their high conductivity and non-magnetic properties, CNC brass inserts are the preferred choice for:
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Medical Devices: Where non-ferrous materials are required for MRI compatibility.
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Aerospace & Defense: For lightweight yet high-torque fasteners in communication equipment.
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High-End Electronics: Where micro-sized threads (M1.2 to M2) require the absolute precision that only CNC turning can provide.
Versatile Applications
These CNC Brass Inserts are commonly used in plastic moulding, electronics, and electricals, delivering robust performance and reliable connections. Their adaptability to various environments and compatibility with diverse requirements make them an excellent choice for manufacturers seeking dependable fastening solutions.
Custom Sizes and Threading Available
Our inserts are available in multiple sizes and thread types, including Metric, UNC, and UNF, to match your precise project requirements. Length and diameter can be tailored, allowing for seamless integration into any assembly or design specification.
Durable and Corrosion-Resistant Finish
Manufactured from solid brass and finished with natural, nickel-plated, or custom coatings, these inserts provide enhanced corrosion resistance. Their durability, combined with a hardness of 35-80 HRB, ensures lasting performance even in challenging environments.
FAQ's of CNC Brass Insert:
Q: How are CNC Brass Inserts manufactured for precision and quality?
A: CNC Brass Inserts are produced using advanced precision CNC turning technology, which ensures tight tolerances of 0.02 mm and consistent quality across all units. This process allows for customization in size, thread, and length to suit various applications.Q: What surface finishes are available for these brass inserts?
A: The inserts can be supplied with a natural brass finish, nickel plating for extra corrosion resistance, or custom finishes as required by specific projects or applications.Q: When should CNC Brass Inserts be used in plastic moulding or electronics?
A: Use these brass inserts when a strong, corrosion-resistant threaded connection is needed for components in plastic moulded parts, electronic devices, or electrical assemblies. Their secure fit and customizability make them ideal in scenarios requiring robust fastening options.Q: Where can these brass inserts be used effectively?
A: They are effective in a wide range of industries, including the plastic moulding, electronics, and electrical sectors. Their versatility allows them to be integrated into assemblies where reliable and repeatable fastening is essential.Q: What is the manufacturing process behind ensuring corrosion resistance and hardness?
A: The inserts are made from high-grade brass and can be finished with nickel plating or custom coatings. The CNC machining process helps optimize hardness (ranging from 35-80 HRB) and provides excellent corrosion resistance properties, extending the insert's useful life.Q: How can the thread type and size be customized for specific requirements?
A: You can request metric, UNC, or UNF threads as needed. Additionally, both diameter and length are customizable, allowing for a perfect match with your application's design and function.Q: What benefits do CNC-machined brass inserts provide compared to other fastening solutions?
A: CNC-machined brass inserts offer tight tolerances, high strength, corrosion resistance, and adaptability. Their precision manufacturing ensures a secure, long-lasting connection, which is crucial for the integrity of plastic moulds and electrical assemblies.
Price:
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Contact Details
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