brass Heavy Duty Insert
Product Details:
- Material BRASS
- Product Type brass Heavy Duty Insert
- Size MULTI
- Type Brass Heavy Duty Insert
- CNC Machining Available
- Diameter 5 mm to 50 mm (Custom sizes available)
- Tolerance 0.02 mm
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brass Heavy Duty Insert Price And Quantity
- 1000 Kilograms
- 1100.0 INR/Kilograms
brass Heavy Duty Insert Product Specifications
- Brass Heavy Duty Insert
- Other
- BRASS
- Available
- brass Heavy Duty Insert
- Other
- MULTI
- 0.02 mm
- 5 mm to 50 mm (Custom sizes available)
- Natural, Nickel, Chrome, Tin, or as required
- Up to 300C
- ROHS and REACH Compliant
- Press-fit, Ultrasonic, Mold-in
- Yes
- Plastic, Wood, Electrical and Automotive parts
- High-grade Brass IS 319, BS 249, or as per customer specification
- M2 to M30 or custom
- Standard Export Packing or as required
brass Heavy Duty Insert Trade Information
- Cash in Advance (CID)
- 5000 Kilograms Per Month
- 2 Week
- Sample costs shipping and taxes has to be paid by the buyer
- Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa, Asia, Australia
- All India
Product Description
Brass heavy-duty inserts are engineered for high-stress environments where standard fasteners would fail due to excessive torque, vibration, or tensile loads. These inserts are characterized by their thick-walled construction and aggressive external geometries, providing a massive surface area to distribute mechanical stress into the host material. They serve as the primary interface for heavy-duty bolts in materials like reinforced plastics, composites, and soft metals.
Engineered for Maximum Retention
The "heavy-duty" designation refers to the insert's ability to withstand extreme pull-out and torque-out forces. This is achieved through several design features:
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Deep Knurling/Grooves: Unlike standard inserts, heavy-duty versions often feature deep, undercut grooves or large-pitch helical knurls. These create a permanent "keyway" in the plastic, making it nearly impossible for the insert to rotate or pull loose.
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Increased Wall Thickness: The robust brass body prevents the insert from deforming under high-torque tightening, ensuring that the internal threads remain perfectly aligned and functional even under load.
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Large Flanges: Many heavy-duty inserts incorporate a wide head (flange), which increases the load-bearing surface and prevents the insert from being pulled through the mounting hole.
Material Advantages
Using High-Tensile Brass (such as C37700 or specialized alloys) ensures the insert can handle the clamping force of high-grade bolts. Brass is naturally resistant to corrosion and does not rust, which is vital for heavy machinery, outdoor equipment, and marine applications where failure could lead to significant safety risks.
Core Applications
These inserts are the "workhorses" of the fastening world, found in:
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Heavy Machinery: Securing access panels and structural mounts.
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Automotive Powertrains: Providing durable threads in engine covers and transmission housings.
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Renewable Energy: Used in wind turbine components and solar tracking systems.
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Construction Equipment: Mounting controls and hydraulic line brackets in rugged environments.
Designed for Versatility and Durability
Brass Heavy Duty Inserts suit a wide range of industries, from automotive to electronics. Their robust construction ensures dependable performance in demanding environments and offers compatibility with both standard and custom installation methods. Choose from a variety of finishes and thread sizes to meet your specific project requirements.
Customization and Compliance
We cater to individual specifications with options for custom sizing and finishing. Our inserts comply with ROHS and REACH standards and undergo meticulous CNC machining for a flawless fit. With packaging tailored for export or as required, we guarantee a solution that aligns with your operational standards.
FAQ's of brass Heavy Duty Insert:
Q: How can I install Brass Heavy Duty Inserts in different materials?
A: Installation can be performed using press-fit, ultrasonic, or mold-in methods. These allow for secure integration with plastic, wood, or metal components, ensuring a lasting fit and dependable thread strength.Q: What are the available finish options for the inserts?
A: Our inserts are available in natural brass, nickel, chrome, or tin finishes. If you require another finish, custom options can be discussed to fit your project needs.Q: When should I use a Brass Heavy Duty Insert over other types of inserts?
A: Opt for Brass Heavy Duty Inserts when high strength, corrosion resistance, and performance at elevated temperatures (up to 300C) are essential, especially in automotive, electrical, or demanding industrial environments.Q: Where can these inserts be applied?
A: They are ideal for use in components made from plastic, wood, and for integration within electrical and automotive parts, providing robust threaded connections and excellent durability.Q: What benefits does CNC machining provide for these inserts?
A: CNC machining delivers high precision with tight tolerances (up to 0.02 mm), ensuring each insert matches exact dimensional and performance requirements, reducing the risk of installation issues.Q: How does the product meet environmental and quality standards?
A: Each insert is ROHS and REACH compliant, guaranteeing they meet international standards for environmental safety and quality assurance.
Price:
- 50
- 100
- 200
- 250
- 500
- 1000+
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